Mineral Process Engineering 1

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Raw Material Process Engineering · B.Sc.

Mineral Process Engineering 1

From run-of-mine ore to a saleable concentrate: ore characterisation and liberation, metallurgical accounting, material handling, crushing and grinding, screening and classification, gravity and dense-medium separation, dewatering and tailings, and the mechanical processing of e-waste. Taught as interactive lectures with animated machine sections, live calculators, mini-games, quizzes and homework.

PRIMARY CRUSHER STOCKPILE SAG / BALL MILL CYCLONES FLOTATION · GRAVITY · DMS THICKENER · FILTER
13 lectures310 interactive slides
50 machinesanimated drawings, 400+ hotspots
39 game roundssort, plant doctor, build the circuit
Wills & FinchMineral Processing Technology, 8th ed.
5 simulatorscrushing, grinding, mineralogy, flotation

Part A · Foundations

What a concentrator is for, how an ore is characterised, how its output is measured and accounted for, and how bulk solids are stored and moved.

Part B · Comminution and Sizing

Breaking rock to liberate its minerals at the lowest energy cost, and separating the broken product by size on screens and in classifiers.

Part C · Concentration, Dewatering and Recycling

Exploiting differences in density, magnetism, conductivity and surface chemistry; recovering water; storing tailings; and applying the same unit operations to electronic scrap.

09Concentration Methods: an OverviewWhich mineral property can be exploited, which machine exploits it, and down to what particle size.property explorer · 10 mineral pairswet LIMS drum and flotation cell sectionsmethod-selection decision tree · live24 slides · animated machines · live models · games · quiz · homework10Gravity SeparationJigs, shaking tables, sluices, spirals and centrifugal concentrators, and the concentration criterion behind them.jig, table, spiral and Knelson sectionssettling and spiral-practice calculatorslive model · spiral-plant sizing24 slides · animated machines · live models · games · quiz · homework11Dense Medium SeparationHow magnetite or ferrosilicon suspensions make coal float and rock sink, and how the medium is recovered.drum separator and DMS cyclone sectionsfull medium-recovery circuit · 11 hotspotswashability calculator · Ep, yield, ash24 slides · animated machines · live models · games · quiz · homework12Dewatering and Tailings ManagementSedimentation, flocculation, thickener sizing, cake filtration, and how tailings are stored safely.high-rate thickener section · 10 hotspotsthickener flux and Ruth filtration calculatorslive model · plant water balance24 slides · animated machines · live models · games · quiz · homework13Processing of E-wasteDepollution, shredding, sizing and the magnetic, eddy-current and sensor-based separation of electronic scrap.eddy-current separator · 9 hotspotscircuit-board metal-value calculatorlive model · eddy-current physics25 slides · animated machines · live models · games · quiz · homework

Interactive simulators

Run the machines of this course in the browser — no installation.

Module information

Learning outcomes

  • Characterise an ore and relate its mineralogy and liberation to a processing route.
  • Calculate mass, metal and water balances, grade, recovery and circulating loads from plant data.
  • Explain, select and size crushers, mills, screens, classifiers, feeders and conveyors.
  • Explain and select gravity, dense-medium, magnetic and flotation concentration and dewatering equipment, and draw a complete ore-preparation flow diagram.

Literature

  • Wills, B.A., Finch, J.A.: Wills’ Mineral Processing Technology, 8th ed., Butterworth-Heinemann, 2016.
  • Gupta, A., Yan, D.S.: Mineral Processing Design and Operations, 2nd ed., Elsevier, 2016.
  • Metso: Basics in Minerals Processing, handbook.
  • Laboratory: sieve analysis, Bond grindability, coagulation and flocculation, gravity sedimentation.

How to use the lectures

  • Arrow keys or swipe to move; T = contents, G = glossary, F = presentation mode.
  • Dotted terms open their definition; tap the hotspots on every machine drawing.
  • Each lecture ends with exercises, three timed game rounds, a quiz with explanations and homework.

Mongolian industry

Every lecture links its topic to Mongolian operations — Erdenet, Oyu Tolgoi, Ukhaa Khudag and Tavan Tolgoi coal, Tömörtei magnetite, Zaamar placer gold, Boroo gold and Bor-Öndör fluorite — so that the numbers students calculate are the numbers of their own industry.

Prof. Dr. Purev-Ochir Togtokhbaatar · Process Engineer · GMIT · purevochir@gmit.edu.mn · WS 2026/27